Electric Vehicle Conformal Coating Services
Electronic control units (ECUs) oversee and regulate the operations of modern electric and hybrid vehicles. Because ECUs control multiple functions-including power steering, anti-lock braking, fuel injection, & climate control, they require robust protection against contamination and environmental hazards. Plasma Ruggedized Solutions delivers industry-leading conforming coating services that safeguard the electronic components and control units found in electric and hybrid vehicles, helping to extend system reliability throughout the vehicle’s life.Contact Us
Advantages of Conformal Coating for ECUs
Complete and durable protection of a vehicle's ECU systems is essential to ensuring consistent functionality over time, even with routine exposure to dirt, moisture, and other contaminants. At Plasma Ruggedized Solutions, we specialize in advanced conformal coating for ECUs and other vehicle electronics. Our conformal coating services are designed to meet the strict demands of electric and vehicle environments.
Our technological advancements provide state-of-the-art circuit board coating services. We offer testing, advanced cleaning, and plasma applications with invasive and noninvasive laboratory services to inspect each assembly before applying coatings. Additional advantages to choosing Plasma Ruggedized Solutions coating include:
- Advanced Thin Film Applications
- Excellent Mechanical & Thermal-Resistant Coating Materials
- Water, Chemical, & Corrosion-Resistant Properties
- Reduces Vibration Wear on Circuit Boards
- Meets FDA Requirements & Military Specifications
ECM Coating Services for Electric & Hybrid Vehicles
Electronic control modules (ECMs) are critical components in electric vehicles, governing essential functions like battery management, motor control, and energy distribution. Reliable protection is paramount to ensuring the long-term functionality of these sophisticated systems. Plasma Ruggedized Solutions provides advanced conformal coating services designed to shield ECMs from environmental factors such as moisture, corrosion, and thermal stress. By utilizing cutting-edge coating technologies, we ensure your ECMs deliver consistent performance and longevity, even in the most challenging conditions.
Conformal Coating Applications in EVs and Hybrids
Our conformal coating services can be applied to multiple electrical systems found in both electric and hybrid vehicles, including engine control modules, braking control modules, drive-by-wire systems, and more. Our premium coating services protect against even the harshest environmental hazards, including:
- Extreme Levels of Heat & Cold
- Corrosive Elements
- Moisture & Humidity
- Saltwater
PRS Is Your Source for Premium Conformal Coating Services
Beyond EV and hybrid vehicle ECU protection, the coating services from Plasma Ruggedized Solutions provide advanced shielding for electronics in a broad range of industries. Printed circuit boards in any industry can fail if exposed to contaminants, mechanical stress, or excessive vibration. Our coatings protect PCBs, allowing them to function properly throughout the lifespan of products in industries including:
- Aerospace & Defense
- Medical
- MEMS & Nanotechnology
- Robotics & Electromechanical Systems
- Solar Energy & More
At PRS, we are passionate about developing safety and process controls, adhering to all NADCAP, AS9100, and NASA-certified engineering quality assurances. Our culture focuses on continuous improvement performance (CIP) to empower our customers and employees, driving us to provide the best quality service with clear and honest communication.
Contact PRS to Learn More About Our ECU Conformal Coating Services
Contact us today to learn more about our conformal coating solutions for electric and hybrid vehicles. You can also request a quote for pricing information on our coating treatments for your unique application needs.Request a Quote