Advanced Conformal Coating for Energy Systems and Data Infrastructure

Power generation demand is expected to increase by up to 25% by 2040, and the rapid transformation of the energy industry requires more critical energy solutions than ever in harsher environments with more sensitive instrumentation. Plasma Ruggedized Solutions provides advanced conformal coating and protective compounds for electronics in energy systems, power generation, and data infrastructure to deliver increased protection compared to standard electronic enclosures.

For more information on our advanced coating technologies for various threat responses, contact us, and we will gladly assist you with your power generation and energy industry electronics protection questions.

Energy Management Systems and Electronics Protection Requirements

The power generation industry produces the electricity that supports nearly every aspect of modern life, providing economic stability, public safety, and the function of essential services. This industry relies on critical components and systems that often operate under extreme conditions, where moisture, heat, chemicals, and vibration can affect performance. With adequate protection through conformal coatings and other advanced electronics protection compounds, we offer high-performance solutions to protect essential energy management systems and power generation applications.

Power Storage Solutions

Large-scale and distributed storage systems include critical components, such as batteries, supercapacitors, and thermal storage, which may make them susceptible to thermal stress, chemical exposure, vibration, and moisture ingress. However, plasma coatings are designed to protect battery management systems (BMS), inverters, and control electronics, offering increased lifespan, safety, and reliability while reducing maintenance costs.

AI, Data Farms, and Server Farms

With rising energy demands driven by AI, machine learning, cloud computing, and large-scale server farms, operations that use high-density power electronics and sensitive computing systems are vulnerable to thermal and environmental stress. Plasma Ruggedized Solutions provides a range of conformal coatings to protect server boards, power supplies, and heat-sensitive electronics, delivering energy management and cooling to extend component life, even in high-heat environments, to ensure consistent uptime, reliability, and protection against outages in data centers and AI processing facilities.

Nuclear Power Generation

Offering a reliable, low-carbon energy source, nuclear power generation operates under extreme conditions, where components must withstand variable temperatures, radiation, moisture, and vibration. At Plasma Ruggedized Solutions, we specialize in conformal coatings, potting, and encapsulation to enhance durability, corrosion resistance, and heat tolerance for control systems, sensors, and electronic modules in nuclear power generation applications.

Conformal Coating and Ruggedization Solutions for Power Generation Electronics

As technological advancements continue to transform the power generation industry, we are committed to providing advanced coating services and ruggedization solutions that deliver high-performance protection, ensuring the integrity of energy management systems and power generation facilities. We offer a comprehensive range of protective coatings, encapsulation, and more to support your operations:

• Conformal Coatings: For printed circuit boards, our conformal coatings utilize parylene deposition, applying the solution via chemical vapor deposition with specialized vacuum equipment. Conformal coatings are designed to protect against extreme environments, electrical leakage, and exposure to moisture, salt, temperature fluctuation, fungus, dust, and other environmental hazards and contaminants.
• Potting and Encapsulation: Protecting against component shock and vibration, corrosion, and contaminants, potting and encapsulation enclose critical components in a compound to also protect against security threats, such as tampering or reverse engineering.
• Security: To prevent your data from being accessed or shared, we offer Federal Information Processing Standards (FIPS) level 1-4 protection services to avoid potential theft or probing of high-security information. Plasma Ruggedized Solutions can also provide guidance in FIPS compliance and support through the certification process.
• Corrosion Resistance: Designed for advanced corrosion protection in marine, medical, and industrial applications, corrosion-resistant coatings protect against chlorine, hydrogen sulfide, and other substances that degrade surfaces and cause component failure.
• Heat Conductive/Resistant Coatings: For temperatures ranging from 816°C/1500°F to -110°C/-166°F, our temperature-driven coating solutions provide crucial reliability in extreme temperatures, including high heat for military applications and frigid cold for aerospace applications.
• Full System Enclosure Development: To ensure that conformal coating, potting, and encapsulation processes will achieve optimum effectiveness when applied to your finished products, we provide advanced design, engineering, and prototyping services for a solution that meets your specific needs.

Applications of Conformal Coatings and Ruggedized Solutions in the Energy Industry

From energy generation to power transmission and electric distribution, conformal coatings and ruggedized solutions for the energy industry are designed to provide advanced protection against corrosion, fouling, wear, and high-temperature component oxidation. With advanced solutions to protect critical electronics, direct applications of our coatings include:

• Solar, Wind, or Hydroelectric Renewable Energy
• Traditional Energy and Nuclear Power Plants and Substations
• Smart Grids, AI Processing Facilities, and Server Farms
• Oil and Gas Generation
• Energy Storage Facilities and Battery Farms

Partner with Plasma Ruggedized Solutions for Advanced Electronics Protection

Committed to meeting industry production and safety standards while providing the highest level of quality assurance in conformal coating, Plasma Ruggedized Solutions offers experience with EMS, nuclear, AI/data farms, server farms, and industrial energy applications. We provide customer-focused solutions, driven by our promise of continuous improvement, including NADCAP, AS9100, and NASA-certified engineering services and compliance, to ensure your advanced electronics protection meets your exact needs. With proven ruggedization solutions for high-value, mission-critical energy and data systems, Plasma Ruggedized Solutions is your trusted partner for electronics protection.

Contact Us About Conformal Coatings for Your Energy Management Systems

With over 30 years of experience in conformal coating, Plasma Ruggedized Solutions is an industry leader in protective solutions for electronic devices and systems. We provide coating, potting and encapsulation, and more to deliver high-performance preservation and security benefits, enabling your energy management systems and data infrastructure to operate in harsh, unforgiving conditions without malfunctioning. Contact Plasma Ruggedized Solutions to discuss advanced protection that meets your requirements or request a quote to get started.