Conformal Coatings for Alternative Energy, Oil & Gas Industries

Alternative Energy

Provide Protection Against Heat, Weather, Corrosion and More

With power demands increasing to as much as 25% by 2040, the rapid transformation of the energy industry requires more critical energy solutions than ever in tougher environments and with more sensitive instrumentation.

Plasma Ruggedized Solutions offers numerous NADCAP, AS9100 and NASA-certified protection, isolation, and thermal conduction strategies to mitigate resource-intense disasters that may impact millions of lives. We carefully choose from over 2000 materials to create specialized electronic solutions that provide increased protection over standard electronic enclosures.

Contact us for more information regarding advanced coating technologies for various threat responses or call us at 800-994-7527 and we will gladly assist you with your power protection equipment questions.

Protective Coatings Services for Power Generation, Energy, Gas & Oil Systems

Our advanced coatings services provide protective qualities that ensure the integrity of your power generation equipment and facilities. Our protective coatings services include the following capabilities:

  • Conformal Coatings – Our PCB conformal coatings utilize parylene deposition, which is a process that involves applying via chemical vapor deposition with specialized vacuum equipment. This process protects against extreme environments, electrical leakage, and exposure to moisture, salt, temperature fluctuation, fungus, dust, and other environmental hazards and contaminants.
  • Potting and Encapsulation – These processes provide proper component shock and vibration, corrosion, and contaminant protection. Potting also protects against security threats, such as tampering or reverse engineering.
  • Security – Federal Information Processing Standards (FIPS) ensures that your hardware meets or exceeds FIPS compliance certification standards for physical security. We also offer guidance in FIPS compliance and support throughout the certification process.
  • Corrosion Resistance - Corrosion resistant coatings protect against chlorine, hydrogen sulfide and other substances that degrade surfaces and cause component failure.
  • Heat Conductive/Resistant Coatings - Our heat-resistant and cold-resistant coating services protect assemblies against the rigors of extreme temperatures.
  • Full System Enclosure Development – Advanced design, engineering, and prototype services help ensure that the conformal coating, potting and encapsulation processes will achieve optimum effectiveness when applied to your finished products.

Alternative Energy, Oil & Gas Protective Coatings Applications

Processing Plant

Whether it’s energy generation, power transmission, or electric distribution, our power generation coatings provide advanced protection against corrosion, fouling, wear, and high-temperature component oxidation. Direct protective coatings applications include:

  • Renewable energy
  • Power plants
  • Substations
  • Smart grids
  • Radial structures
  • Networks

Conformal Coatings for Alternative Energy, Oil & Gas Environments

Oil Industry

Certain coatings improve component lifespans, lower replacement costs and extend the time between service outages. At Plasma Ruggedized Solutions, we provide high-end engineering solutions that protect against the following detriments:

  • Weathering corrosion – heat, cold, rain, lightning, snow, wind, etc.
  • Vibration
  • Thermal conductivity
  • Toxic chemistry corrosion – upstream and downstream
  • Elevation and deep-sea pressures

Conformal Coating Selection Services

Our engineering, production, quality control and customer service teams will work with you to create the best solution for your project. We deliver the most in-depth engineering services available for our customers, including guidance for product/conformal coating compatibility in the design and development stages. Plasma Ruggedized Solutions is your trusted source for advanced shielding of electronics against EMI/RFI threats. There are coatings that ensure the longevity of your alternative energy, oil & gas assets and equipment.

Conformal Coatings for Heat, Weather & Corrosion Resistance

Plasma Ruggedized Solutions offers a broad spectrum of protection and security services to keep your assemblies and components safe from physical and environmental dangers. From FIPS compliance processes to heat/cold resistant coatings, our experience, technology, and innovation will ensure that your products are protected from any potential threat. 

Corrosion Resistant Coatings

Corrosion resistant coatings protect against chlorine, hydrogen sulfide and other substances that degrade surfaces and cause component failure. Our coating and encapsulation materials and H2S resistant coatings are designed to withstand long-term exposure to corrosive gases and liquids and can be easily reapplied

Heat Resistant & Cold Resistant Coatings

Heat resistant and cold resistant coatings are critical to electronics withstanding extreme temperatures and protect sensitive components from chemicals and corrosion. Our Parylene coating materials, for example, are effective in both high and low temperature applications, with cold resistant coatings being more specialized.

Salt Water & Humidity Coatings

Our Parylene coating services and Kryptos-17™ epoxy resin system provides advanced protection to hardened electric motor components and batteries from saltwater intrusion and adverse temperature/humidity changes. Epoxy resin materials also provide very good resistance to water, salt spray, inorganic acids, bases, and most organic solvents.

The Importance of Conformal Coatings for Alternative Energy, Oil & Gas

The performance of alternative energy assets such as solar panels, smart grids and power plant components is imperative to the safety of your workers in addition to the efficiency of your facility. Alternative energy assets can generally be hindered by weather, wind, UV and additional external factors that can compromise performance. The correct coating material, application method and number of applications can protect properties ensuring worker safety, improved efficiency and reduced cost spent on maintenance and replacement parts.

Why Choose Plasma For Conformal Coatings

While our state-of-the-art material application concepts are constantly evolving, we have always operated on four major structural pillars:

1. High-quality NADCAP, AS9100 and NASA-certified engineering services.

2. A constant drive for developing process and safety control.

3. A quality first/customer-centric mentality centered on open and honest communication.

4. Continuous improvement performance (CIP) culture for the empowerment of both our customers and employees.

Request a Quote

Contact Plasma Ruggedized Solutions for Advanced Energy Generation Coating Services Today

Contact us for more information regarding our power generation coatings and power protection equipment solutions, or request a quote for further pricing details today. Plasma Ruggedized Solutions is your trusted source for high-end power protection equipment coatings solutions.