Design, Engineering, and Prototyping Services

Applications in high-barrier industries often require advanced and unique solutions. Plasma Ruggedized Solutions (PRS) has partnered with OEMs for decades to provide advanced engineering to design, test, and protect printed circuit boards (PCBs) and electronic assemblies. We can devise and manufacture a custom solution to your application requirements through our design, engineering, and prototyping services.

Contact us to schedule an appointment to speak with our engineering team to better understand our capabilities for superior solutions in mechanical and electronic protection and performance.

Advanced Engineering Capabilities

We offer innovative engineering services alongside our proprietary coating, potting and encapsulation, and production capabilities. Our extensive knowledge base with high-barrier industries provides the expertise to employ technical problem-solving tailored to your specific challenges.

Co-located within one department, our engineers and production team collaborate for concurrent engineering to create a viable solution to your needs. The highly synergetic environment allows our engineering capabilities to be closely supported by our full suite of services and operations, with quality assured by several regulating organizations.

High-Quality, Certified Industrial Services

Delivering the highest level of quality assurance in the conformal coating industry, we are accredited and registered with leading regulators. Plasma Ruggedized Solutions is qualified through NADCAP, AS9100, NASA, and ITAR certifications, as well as several additional certificates that verify our processes. Our commitment to quality is demonstrated through:

• Continuous improvement in the effectiveness of our quality management system
• Exceptional customer service and effective, clear communication
• Team collaboration, employee empowerment, and skill development

Problem-Solving Design Services

Our skilled team provides expert design services for electronic and mechanical assemblies. As the only private coater in the industry to offer expertise on nearly every factor in the design and manufacturing of printed circuit boards, our services deliver world-class solutions for your devices. If your application hardware is rejected, we can repair and overhaul your printed circuit boards to address your concerns. Through our design services, cleaning methodologies, and protective capabilities, we can deliver custom solutions to the exact needs of your application.

Integrated Prototyping for Components and Subassemblies

Surpassing the quality of conventionally produced parts, PRS can manufacture custom solutions to your exact specifications. We utilize innovative 3D printing and 5-axis CNC machining to create products, tools, prototypes, and fixtures with exceptional precision, delivering tailored solutions to your industrial challenges.

With our extensive knowledge, we can manufacture components and the required subassembly for your system. Your products are built to the system specifications for seamless integration, providing a custom solution to your unique concerns. Our potting and encapsulation services occur at the component level, supported by our prototyping capabilities. We can design housings, shells, and casings for your products to provide additional protection and ensure proper functionality through rigorous testing.

Testing, Screening, and Laboratory Services

To ensure the superior quality of your product, we test finished products and component materials for their functionality. Our laboratory analyses are used on in-process products, failures, and field returns. With a range of testing, screening, and laboratory services, we can make continual improvements to guarantee that our customers receive products of the highest quality for their applications. Testing, screening, and laboratory services available from Plasma Ruggedized Solutions include:

• Environmental Stress Screening
• Ionic Testing
• Hi-Pot/Continuity Testing
• Cross Sections
• Two-Dimensional X-Ray Differentiation

Learn More About Our Design and Prototyping Services

Not sure where to start? Please Contact us or Call us to discuss your application needs. 

The Competitive Edge of Plasma Ruggedized Solutions

We offer a broad spectrum of highly engineered chemical and mechanical technologies to meet your requirements. Our services encompass various complex application capabilities to ruggedize, guard, and enhance the performance of printed circuit boards. Using a high-barrier technical problem-solving orientation, we provide superior solutions to match the needs of your application. With Plasma Ruggedized, your products are built with a distinctive approach that sets us apart through:

• Varied Service Offerings with High-Value Capabilities: Our suite of coating, engineering, design, and production capabilities includes several specialty services to ensure the quality and functionality of your products.
• Examination of Current Customers and Sector Differentiation: With a deep understanding of various sectors, we are migrating toward highly regulated, high-performing markets using targeted market segment penetration by industry and geography.
• Structural Inhibitors to Offshore Sourcing: ITAR and State Department regulations on technology control and transfer limit the supply chain of medical and military applications to domestic sources and manufacturing agents.
• Material Science and IP: We have developed a range of proprietary materials with state-of-the-art engineering for coatings, underfill, and other protection applications.

Industries Served

Our solutions have been successful across several markets. Offering extensive knowledge in PCB assemblies and their protection, PRS has the flexibility to design unique solutions to your industrial challenges. We serve various industries, including but not limited to:

• Aerospace and Defense
• Medical
• Automotive
• Robotics
• Communications

Choose Plasma Ruggedized for Your Design, Engineering, and Prototyping Services

Plasma Ruggedized Solutions offers over 20 years of experience in plasma technologies, conformal coating, and full-service manufacturing and fabrication. Through our superior solutions, we aim to provide innovative, problem-solving components and subassemblies to your specifications. We understand your challenges and will work with you to address your engineering changes and concerns. With quality certifications guaranteeing our capabilities, we are committed to total customer satisfaction by delivering technical precision in our high-quality products backed by excellent service.